Company Size
16,000 people
Industry
Foundry
About
MAT Foundry Group is a global leader in the engineering and manufacturing of cast and machined products. With seven foundries producing over 350,000 tons of iron annually and ten machining facilities spread across Europe, Asia, Central and North America, MAT Foundry Group serves a wide range of markets including passenger, commercial, and heavy-duty vehicles, as well as industrial and racing applications. The group’s core mission is to achieve transparency, enhance efficiency, ensure compliance, and reduce costs across its operations.
Index
High efficiency & significant cost savings
“We run a rigorous programme for continuous improvement and lean processes and with Metalshub we achieved high efficiency in our raw materials procurement management and have saved a significant amount because of the competitive nature of our tendering process. Digitising the purchasing processes and automation have reduced manual tasks and unnecessary process steps as well as generated significant savings. We are happy to continue our cooperation with Metalshub as our supply chain tool to serve our customers.”
Situation
Prior to adopting Metalshub, MAT Foundry Group struggled with challenges related to data transparency and procurement efficiency. The fragmented approach to managing supplier information and procurement data impeded their ability to operate strategically on a global scale. Ensuring compliance with industry standards, particularly the IATF Standard for the automotive industry, was increasingly difficult due to the disjointed nature of their supplier management and documentation processes.
Optimising procurement operations
“Metalshub has played a pivotal role in optimising our procurement operations, enabling us to provide exceptional service to our valued customers. Together, we are consistently striving to create streamlined processes, increased productivity, and remarkable savings, thereby reinforcing our commitment to excellence in supply chain management.”
Solution
To achieve its targets, MAT Foundry Group implemented Metalshub’s Procurement Solution. The software’s supplier management system introduced product-specific supplier lists and optimised the process for inviting enquiries. Metalshub’s software centralised access to all relevant certificates and procurement data, ensuring up-to-date information and compliance with industry standards. The solution addressed the procurement of raw materials, such as scrap, pig iron, and ferroalloys, at a group-wide level, enhancing visibility and control over the purchasing process.
All data stored in one place
“We have seen a huge benefit when auditors, such as the IATF for the automotive industry, need to access our data as every trade needs to be conducted with an approved supplier. The IATF loved the way the data was stored in Metalshub, everything they needed was there. If there was anything done outside of Metalshub, there were always additional things we needed to chase or check.”
Results
The implementation of Metalshub’s system led to a significant improvement in MAT Foundry Group’s procurement operations including a reduction of the annual procurement cost by 10%. Additionally, the new system saved an average of one hour per procurement process, greatly enhancing operational efficiency. The number of suppliers for scrap and alloy materials increased substantially, contributing to a more competitive tendering process and bolstering supply chain resilience. Overall, the integration of Metalshub Procurement Solution improved data transparency and compliance, making audit processes smoother and more efficient. The success of this implementation underscored MAT Foundry Group’s commitment to continuous improvement and excellence in supply chain management.
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